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    • File Transfer
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    • Good to know
      • Folding Guide
      • Binding Guide
      • QR codes
      • Printing screen shots
      • DPI vs LPI
      • File Compression
      • Spot vs Process Colours
      • Top 7 Prepress Issues
      • Proofing Guide
      • Glossary of prepress terms
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In this section you can find articles and links mostly concerning the technical side of printing and publishing. There are file specifications for your pdfs, instructions on how to send us files, information about new technologies like QR codes, illustrations on different ways of folding brochures or binding your publications. 

We will be updating this section frequently, so don't forget to check in every now and then. 

Equipment List

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Digital Print

  • 1 x Xeikon 5000 Digital Colour Press with Coater
  • 1 x Ricoh Pro C900 Colour Printer
  • 1 x OCE 6250 Digital Production Publisher with Saddle Stitcher
  • 1 x OCE 6250 Digital Production Publisher
  • 2 x Kodak Digimaster E125 with Inline Punch and Saddle Stitcher
  • 1 x Kodak Digimaster E125 with Inline Punch
  • 1 x Horizon BQ 470 Perfect Binder
  • 1 x Horizon BQ 270 Perfect Binder
  • 1 x Horizon HT-30 Book Trimmer
  • 1 x 24 station Horizon Collator Stitcher Folder and Forage Edge Trimmer
  • Additional bindery equipment for stitching, stapling, drilling padding, quarter & comb binding, plastikoil binding, shrink wrapping and wiro binding

Pressroom and Bindery

  • 1 x Akiyama JPrint 10 colour Press with 5 over 5 perfecting; ; Sheet Size 720 x 1020
  • 1 x Heidelberg Speedmaster 10 colour Press with 5 over 5 perfecting; Sheet Size 720 x 1020
  • 1 x Heidelberg Speedmaster CD 6 colour press; Sheet Size 720 x 1020
  • 1 x Heidelberg Speedmaster 2 colour press with 1 over 1 perfecting; Sheet Size 520 x 740
  • 1 x Heidelberg GTO-Z 2 colour press with numbering and perforating; Sheet Size 360 x 520
  • 1 x Heidelberg Quickmaster 2 colour press; Sheet Size 310 x 450
  • 1 x Itek 975 press; Sheet Size 310 x 450
  • 1 x Muller Martini 6 Station Saddle Binder with Cover Feeder, Stitcher and 3 Way Trimmer (binding up to 96 page + cover A4 size publications)
  • 1 x Harris 6 Station Saddle Binder with Cover Feeder, Stitcher and 3 Way Trimmer (binding up to 96 page + cover A4 size publications)
  • 1 x Muller Martini 15 Station Perfect Binder with Cover Feeder and 3 WayTrimmer (binding up to 240 page + cover A4 size publications or 480page + cover A5 books
  • 3 x Folding machines; Sheet Size 720 x 1020
  • 3 x Programmable Guillotines; Sheet Size to 1150
  • 1 x Heidelberg Cylinder for Die Cutting and Creasing; Sheet Size 520 x 740
  • 1 x Heidelberg Platen for Die Cutting and Creasing; Sheet Size 250 x 380

Pre-Media

  • Macintosh & PC Workstations
  • 1 x OCE 520 Colour Laser Printer/Copier
  • 1 x Xerox 1250 Colour Laser Printer
  • 1 x HP5000 Large Format Inkjet Proofer with Black Magic Colour Calibration Software
  • 1 x Epson 11880 Large Format Inkjet Proofer
  • 1 x Epson 10600 Large Format Inkjet Proofer
  • 1 x Fuji XMF Rip and Imposition Station
  • 1 x Serendipity Black Magic Colour Management Workstation
  • 1 x Fuji Boxer Platesetter

 

 

File Transfer

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Sending via EMail

Only for files smaller than 5 MB. Use your email application, attach files to your message and send to This e-mail address is being protected from spambots. You need JavaScript enabled to view it .


Sending via FTP:

Any file size. Using an FTP client application, you can transfer files to our server more reliably. You can access this server at ftp://ftp.sos.com.au/.

provide the following details to log into our generic upload account;
User: uploads
Pass: sosuploads
Use the following log on details:
User: uploads
Password: sosuploads

 

We recommend using the free Filezilla FTP client (download here).

If you would like to send us files on a regular basis we are happy to set up your own secure directory on our server. Please get in touch with your sales representative or send us a This e-mail address is being protected from spambots. You need JavaScript enabled to view it !


When naming your files and folders, please remember that we are working in a mixed environment, ie. we are using Macs as well as PCs. Please don't use any special characters (eg. !@#$%^&*()_/+|\) or the PCs won't understand and don't use names longer than 36 characters.

 

DPI vs LPI: What's the difference?

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Halftone RasterTo understand the difference between dots per inch (dpi) and lines per inch (lpi), look at the way laser printers and printing presses create grey by using only black ink or toner.

To produce shades of black, any picture that has to be printed must first be broken up into a raster. Through this raster the black toner (or ink) can the distributed on the paper as dots of a varying size. The size of the black dot and the white paper around it create the impression of greys. Light areas have small dots and darker areas or shadows have larger dots. The image broken up by the raster is called a halftone, the raster is a halftone grid, divided into halftone cells.

The halftone grid is dependent on the fineness of dots the output device can produce. In other words, if you have a 300 dpi laser printer, your grid can only be produced using 300 dots per inch, which means that you are limited in the variance of your halftone dot, much more than with a 3600 dpi imagesetter.

polar bearThis limitation means that the distribution of your halftone cells depends on your grid, if your cells are too close together, the grid will not allow the printer to vary the size of your halftone dot and you cannot produce enough shades of grey, the image becomes blotchy. The closeness of the rows of halftone cells is measured in lines per inch or the line screen.

In printing the number of lines per inch used depend on the dpi of the output device and also on the type of press used and the paper. A small instant print press cannot print dots as fine as a big, commercial printing press. Jobs printed on uncoated paper or newspaper typically require a coarse line screen (85lpi) because these papers absorb a lot of ink and the dots spread out (dot gain). High quality commercial printing is usually done on high quality coated paper, on which a much sharper dot can be produced (150-200lpi). The dots in coarse line screens can easily be seen by the naked eye whereas fine line screens look almost like a continuous tone.

While the above related to output, dpi and lpi are already very important when scanning your images. To reproduce with clarity at a certain line screen, a scan needs to have a certain resolution. A rule of thumb is to scan in at approx. twice the final line screen, e.g. a picture printed at a 150 lpi needs to be at a resolution of 300 dots (or pixels on screen) per inch.

The image will be broken up into a raster determined by the line screen. There needs to be enough information in the picture to support the line screen, superfluous information, e.g. more than 300 dpi at 150 lpi, will be discarded.

Another way of producing shades of black or a colour is by varying the number of very small dots on a page, as opposed to the size of the dot. This technique is used in most inkjet printers and produces very good, photo like results. It is called stochastic screening, or frequency modulation. It has the advantage of producing relatively good results, even when the image resolution is below 300 dpi.

 

Folding Terms

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There is an almost unlimited number of ways paper can be folded. To communicate the way your brochure should be folded it is important to use accurate descriptions. Shown below are some of the most common folding methods.

Keep in mind that folding is a mechanical process that may vary slightly depending factors such as paper thickness.

Half Fold

Most common type of fold. Examples: A3 fold to A4 or A4 fold to A5.

Roll Fold

Panels fold in on each other. Each panel, from the outside in must be successively smaller to allow for the paper thickness.

Gate Fold

Two end panels fold inward, then folds again vertically down center of page.

Parallel Fold

This type of fold requires the finished piece to be folded in half, then in half again – final, folded size is one quarter the original width by the same height.

3 Panel Fold

A common layout is the three-panel, two fold brochure on A4 size paper that folds down to fit into an envelope. Example: A4 fold to DL.

Concertina or Z Fold

Panels fold on top of each other like an accordion. Called a Z fold when there are 3 panels. The resulting brochure can be unfolded and laid flat to be read from side to side.

 

 

The Top Seven File Issues in Prepress

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Sending files to your printer has lost a lot of its complexity, the universal adoption of PDF, improved software applications and automated checks have made life in prepress a whole lot easier. There are still some errors, though, that persist even in PDFs, and that could ruin your print job. Here is our list of the top seven issues with files we receive:

  1. Colour usage and controlImage compression
  2. Image quality (resolution and compression)
  3. Fonts
  4. Bleeds
  5. Die lines - Varnishes – Embellishments
  6. Missing files
  7. Dummies

1. Colour usage: Files are not in CMYK when they should be, or they are when they should be in spot colours. Documents are created and then sent to us in RGB. Many files are converted without the right settings and the wrong colour profiles are embedded (The strawberries on the left were converted using an unsuitable profile making them lose contrast and look dull.) Then there are specific colour problems, like the make up of a rich black. Colour is still one of the most complex topics in print and talking about colour is necessary, though sometimes difficult, as colour perception is very subjective. If you want your printer to make your pictures look good, let them know, give them your original files and some time, if you want to do it yourself, ask them for colour settings and a press profile.

2. Image quality: Many pictures are used for online publishing and their resolution does not support print at bigger than postage stamp size. These pictures are often taken from an online environment, without supporting the quality requirements. Left in RGB, often with lossy compression (jpg), these images don't look good in print and make any publication look cheap. (The strawberries on the left were saved several times using jpg compression, making them lose definition and look pixelated.)

3. Fonts: Still way too complicated to handle, fonts can be an issue, even in a pdf workflow. They should be embedded when working with print files. All of them, always.

4. Bleeds: One of those things that a computer cannot catch is lack of bleed. You can easily check for it by looking at the edge of the page, but the number of times that our prepress has to extend a coloured area or stretch a picture is enormous.

5. Die lines - varnishes - other embellishments: They are the fun part, but they still need artwork to produce. They are often not set up correctly, often the knife line does not overprint (ie. leaves white line underneath); perforations are marked as dotted lines on the art, when there should really only be indicators instead of an actual printed line. Some of these can get a bit tricky, so the best thing might be to talk to your printer / prepress person and ask them, how these finishes should be indicated on the artwork. The worst thing to do is to send that urgent file away with none or unclear instructions and hope that "She'll be right".

6. It is not so easy to collect all relevant, i.e. final version files for a project. Sometimes it is just one pdf, but sometimes there are native files with fonts and pictures, sometimes there needs to be a database that is required for a variable data job. We need these files. Without them, we can't print (Yes, they could well be on your desktop).

7. Dummies are good, sometimes absoutely necessary. Once you have tried out, how many ways there are of folding an A4 to a DL (see our folding guide) you know why. For multi page publications we always run a laser dummy. For other jobs, especially those out of the ordinary, we love to have a folded dummy to understand, how you expect things to look in the end. Otherwise, someone will be guessing. And if it's that nightshift operator, who wants to get the job done, chances are that his idea of which one should be the back panel in a brochure might not be the same as your's.

 

A quick google shows that these are universal issues that will probably not go away any time soon. This makes it so important to talk to your printer and discuss what you want them to do.
Some customers want us to correct anything we see and suggest enhancements, for example to brighten up dull images. However, there are others that don't want us to touch anything and either run their file no matter what or alert them to fix problems. Either way, we need to know.

 
More Articles...
  • Binding Options at SOS
  • Screenshots for print
  • Spot vs process colours
  • What are QR codes?

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